Merge branch 'main' into mechanical

.github/workflows/design.yml

@@ -0,0 +1,46 @@
+name: Hardware Design
+
+on:
+  push:
+    branches:
+      - main
+
+  pull_request:
+    branches:
+      - main
+
+env:
+  workflow_project_dir: hardware
+  kicad_project_name: lemon-pepper
+
+jobs:
+  buildfiles:
+    name: Design check & documentation build
+    runs-on: ubuntu-latest
+    steps:
+      - name: Checkout code
+        uses: actions/checkout@v4
+
+      - name: Create output directory
+        run: mkdir -p ${workflow_project_dir}/outputs/gerbers
+
+      - name: Install KiCad
+        run: sudo bash ./scripts/dependencies.sh
+
+      - name: Verify clean design files
+        run: |
+          kicad-cli sch erc -o ${workflow_project_dir}/outputs/erc_errors.json --format json --severity-error --exit-code-violations ${workflow_project_dir}/${kicad_project_name}.kicad_sch
+          kicad-cli pcb drc -o ${workflow_project_dir}/outputs/drc_errors.json --format json --severity-error --exit-code-violations ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+
+      - name: Export design file PDFs
+        run: |
+          kicad-cli sch export pdf -o ${workflow_project_dir}/${kicad_project_name}-sch.pdf ${workflow_project_dir}/${kicad_project_name}.kicad_sch
+          kicad-cli pcb export pdf -o ${workflow_project_dir}/${kicad_project_name}-pcb-front.pdf -l "F.Cu,F.Mask,Edge.Cuts" ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+          kicad-cli pcb export pdf -o ${workflow_project_dir}/${kicad_project_name}-pcb-back.pdf --erd --ev --mirror -l "B.Cu,B.Mask,Edge.Cuts" ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+
+      - name: Archive artifacts
+        uses: actions/upload-artifact@v4
+        if: always()
+        with:
+          name: design-artifacts
+          path: hardware/outputs

.github/workflows/documentation.yml

@@ -0,0 +1,66 @@
+name: Assembly Documentation
+
+on:
+  push:
+    branches:
+      - main
+
+env:
+  workflow_project_dir: hardware
+  kicad_project_name: lemon-pepper
+
+jobs:
+  buildfiles:
+    name: Design check & documentation build
+    runs-on: ubuntu-latest
+    steps:
+      - name: Checkout code
+        uses: actions/checkout@v4
+
+      - name: Create output directory
+        run: mkdir -p ${workflow_project_dir}/outputs/gerbers
+
+      - name: Install KiCad
+        run: sudo bash ./scripts/dependencies.sh
+
+      - name: Export design file PDFs
+        run: |
+          kicad-cli sch export pdf -o ${workflow_project_dir}/${kicad_project_name}-sch.pdf ${workflow_project_dir}/${kicad_project_name}.kicad_sch
+          kicad-cli pcb export pdf -o ${workflow_project_dir}/${kicad_project_name}-pcb-front.pdf -l "F.Cu,F.Mask,F.Silkscreen,Edge.Cuts," ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+          kicad-cli pcb export pdf -o ${workflow_project_dir}/${kicad_project_name}-pcb-back.pdf --erd --ev --mirror -l "B.Cu,B.Mask,B.Silkscreen,Edge.Cuts," ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+
+      - name: Export assembly documentation
+        run: |
+          kicad-cli sch export bom -o ${workflow_project_dir}/outputs/raw-BOM.csv --fields "Reference,Value,Footprint,LCSC ID" --exclude-dnp --group-by "Val" --sort-asc ${workflow_project_dir}/${kicad_project_name}.kicad_sch
+          kicad-cli pcb export pos -o ${workflow_project_dir}/outputs/raw-CPL.csv --side front --format csv --use-drill-file-origin --exclude-dnp --units mm ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+
+      - name: Convert BOM & CPL to JLC format
+        run: |
+          python3 scripts/jlc_bom_formatter.py ${workflow_project_dir}/outputs/raw-BOM.csv ${workflow_project_dir}/outputs/${kicad_project_name}-BOM.csv
+          python3 scripts/jlc_cpl_formatter.py ${workflow_project_dir}/outputs/raw-CPL.csv ${workflow_project_dir}/outputs/${kicad_project_name}-CPL.csv
+          sudo rm ${workflow_project_dir}/outputs/raw-BOM.csv ${workflow_project_dir}/outputs/raw-CPL.csv
+
+      - name: Export mechanical files
+        run: |
+          kicad-cli pcb export gerbers -o ${workflow_project_dir}/outputs/ -l "F.Cu,F.Mask,F.Silkscreen,F.Paste,In1.Cu,In2.Cu,B.Cu,B.Mask,B.Silkscreen,B.Paste,Edge.Cuts,"--erd --ev --use-drill-file-origin --no-protel-ext ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+          kicad-cli pcb export drill -o ${workflow_project_dir}/outputs/ --drill-origin plot --format gerber ${workflow_project_dir}/${kicad_project_name}.kicad_pcb
+          cd ${workflow_project_dir}/outputs/
+          zip -r ${kicad_project_name}-gerbers . -i \*.gbr
+          sudo rm -r *.gbr *.gbrjob
+
+      - name: Add PDFs to repo
+        env: 
+          GH_TOKEN: ${{ secrets.GITHUB_TOKEN }}
+        run: |
+          git config --global user.email "robot@mateijordache.info"
+          git config --global user.name "robot"
+          git add ${workflow_project_dir}/*.pdf
+          git commit -m "Add design file PDFs to repo [skip ci]"
+          git push -u origin main 
+
+      - name: Archive artifacts
+        uses: actions/upload-artifact@v4
+        if: always()
+        with:
+          name: documentation-artifacts
+          path: hardware/outputs

README.md

@@ -1,3 +1,6 @@
+[![Hardware Design](https://github.com/VIPQualityPost/lemon-pepper-stepper/actions/workflows/design.yml/badge.svg?branch=main)](https://github.com/VIPQualityPost/lemon-pepper-stepper/actions/workflows/design.yml)
+[![Assembly Documentation](https://github.com/VIPQualityPost/lemon-pepper-stepper/actions/workflows/documentation.yml/badge.svg)](https://github.com/VIPQualityPost/lemon-pepper-stepper/actions/workflows/documentation.yml)
+
 # Lemon Pepper Stepper Driver
 Small, all in one hybrid stepper + BLDC driver, designed to mount to the back of NEMA 14/17 size stepper motors. The board supports up to 48V @ 1.5A with a choice of either step-dir, CAN bus, I2C, UART or USB input. Additionally, there are 5 GPIO broken out that can be used for a second encoder (AB hardware encoder or I2C), endstops or other general purposes. Current sensing is also included on-board.
 The boards can easily be assembled by JLC and the design has been cost-optimized, coming in at about $20 per board fully assembled (minus connectors, which need to be modified to sit flat on motor back). 

assembly/gerbers/nema14/lemon-pepper-B_Mask.gbr

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assembly/gerbers/nema14/lemon-pepper-B_Paste.gbr

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assembly/gerbers/nema14/lemon-pepper-B_Silkscreen.gbr

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assembly/gerbers/nema14/lemon-pepper-job.gbrjob

@@ -1,176 +0,0 @@
-{
-  "Header": {
-    "GenerationSoftware": {
-      "Vendor": "KiCad",
-      "Application": "Pcbnew",
-      "Version": "7.0.10"
-    },
-    "CreationDate": "2024-01-29T20:12:07-05:00"
-  },
-  "GeneralSpecs": {
-    "ProjectId": {
-      "Name": "lemon-pepper",
-      "GUID": "6c656d6f-6e2d-4706-9570-7065722e6b69",
-      "Revision": "rev?"
-    },
-    "Size": {
-      "X": 35.15,
-      "Y": 35.15
-    },
-    "LayerNumber": 4,
-    "BoardThickness": 1.6062,
-    "Finish": "None"
-  },
-  "DesignRules": [
-    {
-      "Layers": "Outer",
-      "PadToPad": 0.0,
-      "PadToTrack": 0.0,
-      "TrackToTrack": 0.1,
-      "MinLineWidth": 0.1,
-      "TrackToRegion": 0.2,
-      "RegionToRegion": 0.2
-    },
-    {
-      "Layers": "Inner",
-      "PadToPad": 0.0,
-      "PadToTrack": 0.0,
-      "TrackToTrack": 0.1,
-      "MinLineWidth": 0.1,
-      "TrackToRegion": 0.2,
-      "RegionToRegion": 0.2
-    }
-  ],
-  "FilesAttributes": [
-    {
-      "Path": "lemon-pepper-F_Cu.gbr",
-      "FileFunction": "Copper,L1,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-In1_Cu.gbr",
-      "FileFunction": "Copper,L2,Inr",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-In2_Cu.gbr",
-      "FileFunction": "Copper,L3,Inr",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Cu.gbr",
-      "FileFunction": "Copper,L4,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Paste.gbr",
-      "FileFunction": "SolderPaste,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Paste.gbr",
-      "FileFunction": "SolderPaste,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Silkscreen.gbr",
-      "FileFunction": "Legend,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Silkscreen.gbr",
-      "FileFunction": "Legend,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Mask.gbr",
-      "FileFunction": "SolderMask,Top",
-      "FilePolarity": "Negative"
-    },
-    {
-      "Path": "lemon-pepper-B_Mask.gbr",
-      "FileFunction": "SolderMask,Bot",
-      "FilePolarity": "Negative"
-    },
-    {
-      "Path": "lemon-pepper-Edge_Cuts.gbr",
-      "FileFunction": "Profile",
-      "FilePolarity": "Positive"
-    }
-  ],
-  "MaterialStackup": [
-    {
-      "Type": "Legend",
-      "Color": "White",
-      "Name": "Top Silk Screen"
-    },
-    {
-      "Type": "SolderPaste",
-      "Name": "Top Solder Paste"
-    },
-    {
-      "Type": "SolderMask",
-      "Color": "Black",
-      "Thickness": 0.01,
-      "Name": "Top Solder Mask"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.035,
-      "Name": "F.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Color": "R109G116B75",
-      "Thickness": 0.2104,
-      "Material": "7628*1",
-      "Name": "F.Cu/In1.Cu",
-      "Notes": "Type: dielectric layer 1 (from F.Cu to In1.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.0152,
-      "Name": "In1.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Thickness": 1.065,
-      "Material": "FR4",
-      "Name": "In1.Cu/In2.Cu",
-      "Notes": "Type: dielectric layer 2 (from In1.Cu to In2.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.0152,
-      "Name": "In2.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Color": "R109G116B75",
-      "Thickness": 0.2104,
-      "Material": "7628*1",
-      "Name": "In2.Cu/B.Cu",
-      "Notes": "Type: dielectric layer 3 (from In2.Cu to B.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.035,
-      "Name": "B.Cu"
-    },
-    {
-      "Type": "SolderMask",
-      "Color": "Black",
-      "Thickness": 0.01,
-      "Name": "Bottom Solder Mask"
-    },
-    {
-      "Type": "SolderPaste",
-      "Name": "Bottom Solder Paste"
-    },
-    {
-      "Type": "Legend",
-      "Color": "White",
-      "Name": "Bottom Silk Screen"
-    }
-  ]
-}

assembly/gerbers/nema17/lemon-pepper-B_Mask.gbr

@@ -1,102 +0,0 @@
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-%MOMM*%
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-G01*
-G04 APERTURE LIST*
-G04 Aperture macros list*
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-0 $1 Rounding radius*
-0 $2 $3 $4 $5 $6 $7 $8 $9 X,Y pos of 4 corners*
-0 Add a 4 corners polygon primitive as box body*
-4,1,4,$2,$3,$4,$5,$6,$7,$8,$9,$2,$3,0*
-0 Add four circle primitives for the rounded corners*
-1,1,$1+$1,$2,$3*
-1,1,$1+$1,$4,$5*
-1,1,$1+$1,$6,$7*
-1,1,$1+$1,$8,$9*
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-20,1,$1+$1,$2,$3,$4,$5,0*
-20,1,$1+$1,$4,$5,$6,$7,0*
-20,1,$1+$1,$6,$7,$8,$9,0*
-20,1,$1+$1,$8,$9,$2,$3,0*%
-%AMHorizOval*
-0 Thick line with rounded ends*
-0 $1 width*
-0 $2 $3 position (X,Y) of the first rounded end (center of the circle)*
-0 $4 $5 position (X,Y) of the second rounded end (center of the circle)*
-0 Add line between two ends*
-20,1,$1,$2,$3,$4,$5,0*
-0 Add two circle primitives to create the rounded ends*
-1,1,$1,$2,$3*
-1,1,$1,$4,$5*%
-G04 Aperture macros list end*
-%ADD10C,5.800000*%
-%ADD11C,0.990600*%
-%ADD12C,0.660000*%
-%ADD13HorizOval,0.600000X0.141421X-0.141421X-0.141421X0.141421X0*%
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-G04 APERTURE END LIST*
-D10*
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assembly/gerbers/nema17/lemon-pepper-B_Paste.gbr

@@ -1,15 +0,0 @@
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-%TF.FileFunction,Paste,Bot*%
-%TF.FilePolarity,Positive*%
-%FSLAX46Y46*%
-G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
-G04 Created by KiCad (PCBNEW 7.0.10) date 2024-01-29 20:12:52*
-%MOMM*%
-%LPD*%
-G01*
-G04 APERTURE LIST*
-G04 APERTURE END LIST*
-M02*

assembly/gerbers/nema17/lemon-pepper-B_Silkscreen.gbr

@@ -1,888 +0,0 @@
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-G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
-G04 Created by KiCad (PCBNEW 7.0.10) date 2024-01-29 20:12:52*
-%MOMM*%
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-G01*
-G04 APERTURE LIST*
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-G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)*
-G04 Created by KiCad (PCBNEW 7.0.10) date 2024-01-29 20:12:52*
-%MOMM*%
-%LPD*%
-G01*
-G04 APERTURE LIST*
-G04 Aperture macros list*
-%AMRoundRect*
-0 Rectangle with rounded corners*
-0 $1 Rounding radius*
-0 $2 $3 $4 $5 $6 $7 $8 $9 X,Y pos of 4 corners*
-0 Add a 4 corners polygon primitive as box body*
-4,1,4,$2,$3,$4,$5,$6,$7,$8,$9,$2,$3,0*
-0 Add four circle primitives for the rounded corners*
-1,1,$1+$1,$2,$3*
-1,1,$1+$1,$4,$5*
-1,1,$1+$1,$6,$7*
-1,1,$1+$1,$8,$9*
-0 Add four rect primitives between the rounded corners*
-20,1,$1+$1,$2,$3,$4,$5,0*
-20,1,$1+$1,$4,$5,$6,$7,0*
-20,1,$1+$1,$6,$7,$8,$9,0*
-20,1,$1+$1,$8,$9,$2,$3,0*%
-%AMRotRect*
-0 Rectangle, with rotation*
-0 The origin of the aperture is its center*
-0 $1 length*
-0 $2 width*
-0 $3 Rotation angle, in degrees counterclockwise*
-0 Add horizontal line*
-21,1,$1,$2,0,0,$3*%
-G04 Aperture macros list end*
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-%ADD11RoundRect,0.150000X-0.587500X-0.150000X0.587500X-0.150000X0.587500X0.150000X-0.587500X0.150000X0*%
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-%ADD13RoundRect,0.112500X-0.112500X0.187500X-0.112500X-0.187500X0.112500X-0.187500X0.112500X0.187500X0*%
-%ADD14RoundRect,0.150000X-0.825000X-0.150000X0.825000X-0.150000X0.825000X0.150000X-0.825000X0.150000X0*%
-%ADD15RoundRect,0.135000X0.185000X-0.135000X0.185000X0.135000X-0.185000X0.135000X-0.185000X-0.135000X0*%
-%ADD16R,1.700000X0.900000*%
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-%ADD19R,2.400000X0.740000*%
-%ADD20RoundRect,0.250000X-1.000000X-0.650000X1.000000X-0.650000X1.000000X0.650000X-1.000000X0.650000X0*%
-%ADD21RoundRect,0.250000X0.250000X0.475000X-0.250000X0.475000X-0.250000X-0.475000X0.250000X-0.475000X0*%
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-%ADD25RoundRect,0.140000X-0.170000X0.140000X-0.170000X-0.140000X0.170000X-0.140000X0.170000X0.140000X0*%
-%ADD26RoundRect,0.140000X0.170000X-0.140000X0.170000X0.140000X-0.170000X0.140000X-0.170000X-0.140000X0*%
-%ADD27RoundRect,0.150000X-0.150000X0.512500X-0.150000X-0.512500X0.150000X-0.512500X0.150000X0.512500X0*%
-%ADD28R,0.600000X1.050000*%
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-%ADD30RoundRect,0.140000X-0.140000X-0.170000X0.140000X-0.170000X0.140000X0.170000X-0.140000X0.170000X0*%
-%ADD31RoundRect,0.140000X0.140000X0.170000X-0.140000X0.170000X-0.140000X-0.170000X0.140000X-0.170000X0*%
-%ADD32RoundRect,0.135000X-0.135000X-0.185000X0.135000X-0.185000X0.135000X0.185000X-0.135000X0.185000X0*%
-%ADD33RoundRect,0.250000X-0.475000X0.250000X-0.475000X-0.250000X0.475000X-0.250000X0.475000X0.250000X0*%
-%ADD34RotRect,0.300000X0.855000X315.000000*%
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-%ADD36RoundRect,0.135000X-0.185000X0.135000X-0.185000X-0.135000X0.185000X-0.135000X0.185000X0.135000X0*%
-%ADD37RotRect,0.660000X0.280000X225.000000*%
-%ADD38RotRect,0.280000X0.660000X225.000000*%
-%ADD39RotRect,3.830000X3.280000X225.000000*%
-%ADD40R,0.250000X0.800000*%
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-%ADD44RoundRect,0.200000X-0.275000X0.200000X-0.275000X-0.200000X0.275000X-0.200000X0.275000X0.200000X0*%
-%ADD45RotRect,1.400000X1.200000X225.000000*%
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-%ADD47R,0.450000X1.050000*%
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-G04 APERTURE END LIST*
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-X6975000Y-7750000D03*
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-X8250000Y-9220000D03*
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-X-10820400Y8615000D03*
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-X11412500Y-3375000D03*
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-X12625000Y5575000D03*
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-D50*
-%TO.C,C306*%
-X-15335589Y4460589D03*
-X-16014411Y5139411D03*
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-X9325000Y14225000D03*
-X7425000Y14225000D03*
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-D28*
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-X-4731250Y7130000D03*
-X-4731250Y8370000D03*
-X-5506250Y7130000D03*
-X-5506250Y8370000D03*
-D29*
-X-3668750Y6750000D03*
-X-3668750Y7250000D03*
-X-3668750Y7750000D03*
-X-3668750Y8250000D03*
-X-3668750Y8750000D03*
-X-6568750Y8750000D03*
-X-6568750Y8250000D03*
-X-6568750Y7750000D03*
-X-6568750Y7250000D03*
-X-6568750Y6750000D03*
-%TD*%
-M02*

assembly/gerbers/nema17/lemon-pepper-NPTH.drl

@@ -1,30 +0,0 @@
-M48
-; DRILL file {KiCad 7.0.10} date Monday, January 29, 2024 at 08:12:54 PM
-; FORMAT={-:-/ absolute / inch / decimal}
-; #@! TF.CreationDate,2024-01-29T20:12:54-05:00
-; #@! TF.GenerationSoftware,Kicad,Pcbnew,7.0.10
-; #@! TF.FileFunction,NonPlated,1,4,NPTH
-FMAT,2
-INCH
-; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
-T1C0.0236
-; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
-T2C0.0260
-; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill
-T3C0.0390
-%
-G90
-G05
-T2
-X-0.4686Y-0.2598
-T3
-X-0.3826Y-0.6175
-X-0.1939Y-0.5401
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-T1
-G00X-0.2653Y-0.463
-M15
-G01X-0.2542Y-0.4741
-M16
-G05
-M30

assembly/gerbers/nema17/lemon-pepper-PTH.drl

@@ -1,213 +0,0 @@
-M48
-; DRILL file {KiCad 7.0.10} date Monday, January 29, 2024 at 08:12:54 PM
-; FORMAT={-:-/ absolute / inch / decimal}
-; #@! TF.CreationDate,2024-01-29T20:12:54-05:00
-; #@! TF.GenerationSoftware,Kicad,Pcbnew,7.0.10
-; #@! TF.FileFunction,Plated,1,4,PTH
-FMAT,2
-INCH
-; #@! TA.AperFunction,Plated,PTH,ViaDrill
-T1C0.0079
-; #@! TA.AperFunction,Plated,PTH,ComponentDrill
-T2C0.0118
-; #@! TA.AperFunction,Plated,PTH,ViaDrill
-T3C0.0157
-; #@! TA.AperFunction,Plated,PTH,ComponentDrill
-T4C0.0276
-; #@! TA.AperFunction,Plated,PTH,ComponentDrill
-T5C0.0374
-; #@! TA.AperFunction,Plated,PTH,ComponentDrill
-T6C0.0413
-; #@! TA.AperFunction,Plated,PTH,ComponentDrill
-T7C0.1220
-%
-G90
-G05
-T1
-X-0.6535Y0.0856
-X-0.627Y0.128
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-X-0.0482Y-0.1565
-X-0.0394Y0.3033
-X-0.0236Y-0.1575
-X-0.0033Y0.2459
-X0.0024Y-0.1575
-X0.0193Y0.2447
-X0.0305Y-0.1575
-X0.0561Y-0.1575
-X0.1033Y-0.1565
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-T2
-X-0.1457Y0.6604
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-T4
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-T5
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-M16
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-M16
-G05
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-M16
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-M16
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-M30

assembly/gerbers/nema17/lemon-pepper-job.gbrjob

@@ -1,176 +0,0 @@
-{
-  "Header": {
-    "GenerationSoftware": {
-      "Vendor": "KiCad",
-      "Application": "Pcbnew",
-      "Version": "7.0.10"
-    },
-    "CreationDate": "2024-01-29T20:12:53-05:00"
-  },
-  "GeneralSpecs": {
-    "ProjectId": {
-      "Name": "lemon-pepper",
-      "GUID": "6c656d6f-6e2d-4706-9570-7065722e6b69",
-      "Revision": "rev?"
-    },
-    "Size": {
-      "X": 42.016,
-      "Y": 42.016
-    },
-    "LayerNumber": 4,
-    "BoardThickness": 1.6062,
-    "Finish": "None"
-  },
-  "DesignRules": [
-    {
-      "Layers": "Outer",
-      "PadToPad": 0.0,
-      "PadToTrack": 0.0,
-      "TrackToTrack": 0.1,
-      "MinLineWidth": 0.1,
-      "TrackToRegion": 0.2,
-      "RegionToRegion": 0.2
-    },
-    {
-      "Layers": "Inner",
-      "PadToPad": 0.0,
-      "PadToTrack": 0.0,
-      "TrackToTrack": 0.1,
-      "MinLineWidth": 0.1,
-      "TrackToRegion": 0.2,
-      "RegionToRegion": 0.2
-    }
-  ],
-  "FilesAttributes": [
-    {
-      "Path": "lemon-pepper-F_Cu.gbr",
-      "FileFunction": "Copper,L1,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-In1_Cu.gbr",
-      "FileFunction": "Copper,L2,Inr",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-In2_Cu.gbr",
-      "FileFunction": "Copper,L3,Inr",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Cu.gbr",
-      "FileFunction": "Copper,L4,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Paste.gbr",
-      "FileFunction": "SolderPaste,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Paste.gbr",
-      "FileFunction": "SolderPaste,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Silkscreen.gbr",
-      "FileFunction": "Legend,Top",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-B_Silkscreen.gbr",
-      "FileFunction": "Legend,Bot",
-      "FilePolarity": "Positive"
-    },
-    {
-      "Path": "lemon-pepper-F_Mask.gbr",
-      "FileFunction": "SolderMask,Top",
-      "FilePolarity": "Negative"
-    },
-    {
-      "Path": "lemon-pepper-B_Mask.gbr",
-      "FileFunction": "SolderMask,Bot",
-      "FilePolarity": "Negative"
-    },
-    {
-      "Path": "lemon-pepper-Edge_Cuts.gbr",
-      "FileFunction": "Profile",
-      "FilePolarity": "Positive"
-    }
-  ],
-  "MaterialStackup": [
-    {
-      "Type": "Legend",
-      "Color": "White",
-      "Name": "Top Silk Screen"
-    },
-    {
-      "Type": "SolderPaste",
-      "Name": "Top Solder Paste"
-    },
-    {
-      "Type": "SolderMask",
-      "Color": "Black",
-      "Thickness": 0.01,
-      "Name": "Top Solder Mask"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.035,
-      "Name": "F.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Color": "R109G116B75",
-      "Thickness": 0.2104,
-      "Material": "7628*1",
-      "Name": "F.Cu/In1.Cu",
-      "Notes": "Type: dielectric layer 1 (from F.Cu to In1.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.0152,
-      "Name": "In1.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Thickness": 1.065,
-      "Material": "FR4",
-      "Name": "In1.Cu/In2.Cu",
-      "Notes": "Type: dielectric layer 2 (from In1.Cu to In2.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.0152,
-      "Name": "In2.Cu"
-    },
-    {
-      "Type": "Dielectric",
-      "Color": "R109G116B75",
-      "Thickness": 0.2104,
-      "Material": "7628*1",
-      "Name": "In2.Cu/B.Cu",
-      "Notes": "Type: dielectric layer 3 (from In2.Cu to B.Cu)"
-    },
-    {
-      "Type": "Copper",
-      "Thickness": 0.035,
-      "Name": "B.Cu"
-    },
-    {
-      "Type": "SolderMask",
-      "Color": "Black",
-      "Thickness": 0.01,
-      "Name": "Bottom Solder Mask"
-    },
-    {
-      "Type": "SolderPaste",
-      "Name": "Bottom Solder Paste"
-    },
-    {
-      "Type": "Legend",
-      "Color": "White",
-      "Name": "Bottom Silk Screen"
-    }
-  ]
-}

assembly/lemon-pepper-BOM.csv

@@ -1,36 +0,0 @@
-Comment,Designator,Footprint,JLCPCB Part #
-10u,"C101, C102, C103, C104, C105, C106, C107, C108, C501, C503",805,C440198
-47p,"C201, C202",402,C1567
-1u,"C301, C502",402,C52923
-100n,"C302, C303, C304, C307, C308, C401, C701, C702, C703, C704",402,C307331
-20p,"C305, C306",402,C1554
-10n,C601,402,C15195
-220n,C602,402,C16772
-SS210,D101,SMA,C14996
-USER,D301,603,C72041
-FAULT,D302,603,C2286
-BZT52C30S,"D501, D502",SOD-323,C22622
-OCD,D601,603,C2286
-1N4148WS,"D602, D603",SOD-323,C2128
-USB_C_Receptacle_USB2.0,J201,USB C,C963223
-33u,L501,IND-SMD_L4.0-W4.0,C602034
-MMBT5551,Q501,SOT-23,C2145
-5k1,"R101, R102, R301, R302, R601",402,C25905
-120R,R103,402,C25079
-0R,"R104, R105, R501, R702, R704",402,C17168
-51k,R303,402,C25794
-3k3,R304,402,C25890
-10k,"R305, R306, R401",402,C25744
-5R,R504,603,C22936
-15k,R505,402,C25756
-0R,R506,603,C21189
-20m,"R701, R703",1206,C393094
-USER,SW301,B3U-3000P,C963349
-SRV05-4,U201,SOT-23-6,C7420376
-STM32G431,U301,QFN48,C529356
-SN65HVD230,U302,SOIC8,C12084
-MT6835,U401,TSSOP-16,C2932578
-MAX15062AATA+T,U501,TDFN-8,C2846801
-L6226QTR,U601,VQFN-32,C95357
-MAX49925,"U701, U703",DFN-10,C19193612
-12MHz,Y301,3225,C9002

assembly/lemon-pepper-CPL.csv

@@ -1,77 +0,0 @@
-Designator,Mid X,Mid Y,Layer,Rotation
-C101,-8.275,16.25,T ,0
-C102,-8.275,14.225,T ,180
-C103,-8.275,12.175,T ,0
-C104,8.375,16.25,T ,0
-C105,8.375,12.175,T ,180
-C106,6.025,-5.725,T ,180
-C107,8.375,14.225,T ,180
-C108,6.025,-7.75,T ,180
-C201,-7.225,-3.9,T ,180
-C202,-5.1,-3.9,T ,0
-C301,-14.2,-1.425,T ,-135
-C302,-12.025,-3.6,T ,-135
-C303,-9.275,8.65,T ,0
-C304,-4.725,-0.25,T ,-45
-C305,-15.725,8.925,T ,-135
-C306,-15.675,4.8,T ,135
-C307,-13.525,-2.1,T ,-135
-C308,-9.8552,10.1092,T ,90
-C401,0.95,4.05,T ,180
-C501,6.025,-9.775,T ,180
-C502,8.25,-9.7,T ,-90
-C503,16.325,-8.55,T ,-90
-C601,7.225,-1.7,T ,0
-C602,7.225,-2.7,T ,0
-C701,-7.78,7.245,T ,-90
-C702,-3.89375,10.025,T ,0
-C703,1.016,5.461,T ,0
-C704,2.75625,10.025,T ,0
-D101,13.825,-0.675,T ,0
-D301,-14.825,-7.175,T ,0
-D302,-14.825,-8.8,T ,0
-D501,7.8,9.15,T ,-90
-D502,9.825,9.15,T ,-90
-D601,12.2,-3.375,T ,0
-D602,4.625,-3.35,T ,0
-D603,4.625,-1.375,T ,180
-FID101,-16.625,10.45,T ,0
-FID102,-16.575,-10.45,T ,0
-FID103,16.375,7.6,T ,0
-J201,-9.348995,-9.151005,T ,-45
-JP101,-0.525,-4.775,T ,0
-L501,12.85,-6.525,T ,0
-Q501,13.275,8,T ,0
-R101,-4.175,-10.875,T ,90
-R102,-7.65,-5.375,T ,90
-R103,1.4,-4.775,T ,180
-R104,3.325,-4.775,T ,0
-R105,-2.45,-4.775,T ,0
-R301,-14.275,-5.825,T ,180
-R302,-11.35,-4.325,T ,-135
-R303,-8.25,10.65,T ,180
-R304,-8.25,9.65,T ,180
-R305,12.875,2.275,T ,-90
-R306,-10.8204,9.125,T ,90
-R401,-14.275,-4.725,T ,180
-R501,11.75,-9.25,T ,180
-R502,10.275,-9.725,T ,-90
-R503,9.25,-9.725,T ,-90
-R504,12.625,4.75,T ,90
-R505,9.85,7,T ,0
-R506,16.075,-5.3,T ,-90
-R601,14.325,-3.4,T ,90
-R701,-1.79375,8.275,T ,90
-R702,-5.81875,10.025,T ,180
-R703,5.02,8.275,T ,90
-R704,0.85625,10.025,T ,180
-SW301,15.1,3.825,T ,-90
-U201,-5.4,-6.5,T ,-90
-U301,-10.349651,1.935051,T ,-45
-U302,0.55,-8.045,T ,0
-U401,0,0,T ,90
-U501,9.125,-7.275,T ,0
-U601,7.7,2.75,T ,-135
-U701,-5.11875,7.75,T ,180
-U703,1.67,7.75,T ,180
-Y301,-14.325,7.175,T ,-135

firmware/src/main.cpp

@@ -60,7 +60,8 @@ STM32HWEncoder enc = STM32HWEncoder(ENC_PPR, ENC_A, ENC_B, ENC_Z);
 /**
  * TODO: Change the current sense code to reflect the new inline current sense amplifier choice with sense resistor.
  */
-// InlineCurrentSenseSync currentsense = InlineCurrentSenseSync(90, ISENSE_U, ISENSE_V, ISENSE_W);
+// InlineCurrentSenseSync currentsense = InlineCurrentSenseSync(90, ISENSE_U, ISENSE_V, ISENSE_W); // ACS711 current sensors
+// InlineCurrentSenseSync currentsense = InlineCurrentSenseSync(0.02, 50, ISENSE_U, ISENSE_V, ISENSE_W); // max49925
 
 StepperDriver4PWM driver = StepperDriver4PWM(MOT_A1, MOT_A2, MOT_B1, MOT_B2);
 // StepperMotor motor = StepperMotor(POLEPAIRS, RPHASE, MOTORKV, 0.0045);
@@ -90,6 +91,8 @@ void setup()
 	pinMode(CAL_EN, OUTPUT);
 	pinMode(MOT_EN, OUTPUT);
 	pinMode(USER_BUTTON, INPUT);
+	pinMode(ISENSEGAIN_0, OUTPUT);
+	pinMode(ISENSEGAIN_1, OUTPUT);
 
 	attachInterrupt(USER_BUTTON, userButton, RISING);
 
@@ -100,6 +103,8 @@ void setup()
 	digitalWrite(MOT_EN, HIGH);
 	digitalWrite(CAL_EN, LOW);
 
+	digitalWrite(ISENSEGAIN_0, LOW);
+	digitalWrite(ISENSEGAIN_1, HIGH);
 	uint8_t ret;
 	// ret = configureCAN();
 	// if (!ret){

hardware/lemon-pepper.kicad_prl

@@ -1,6 +1,6 @@
 {
   "board": {
-    "active_layer": 44,
+    "active_layer": 0,
     "active_layer_preset": "",
     "auto_track_width": true,
     "hidden_netclasses": [],
@@ -9,10 +9,10 @@
     "net_color_mode": 1,
     "opacity": {
       "images": 0.6,
-      "pads": 1.0,
+      "pads": 0.9800000190734863,
       "tracks": 1.0,
       "vias": 1.0,
-      "zones": 0.5400000214576721
+      "zones": 0.5600000023841858
     },
     "selection_filter": {
       "dimensions": true,

hardware/lemon-pepper.kicad_pro

@@ -576,7 +576,7 @@
       "gencad": "",
       "idf": "",
       "netlist": "",
-      "plot": "/Users/mateijordache/Desktop/lp/",
+      "plot": "",
       "pos_files": "",
       "specctra_dsn": "",
       "step": "../mechanical/lemon-pepper.step",
@@ -645,9 +645,9 @@
         },
         {
           "group_by": false,
-          "label": "LCSC Part",
-          "name": "LCSC Part",
-          "show": false
+          "label": "LCSC ID",
+          "name": "LCSC ID",
+          "show": true
         },
         {
           "group_by": false,
@@ -722,7 +722,7 @@
   "sheets": [
     [
       "0306e2fa-4433-4288-91d9-65a3484207ad",
-      ""
+      "Root"
     ],
     [
       "3af4e77c-61b4-4c93-bd22-ce60f55b568c",

platformio.ini

@@ -18,13 +18,10 @@ test_dir = firmware/test
 [env:lemon-pepper]
 platform = ststm32
 board = genericSTM32G431CB
-; board_build.f_cpu = 170000000
 framework = arduino
 upload_protocol = stlink
 debug_tool = stlink
 monitor_port = /dev/cu.usbmodem208A317F42531
-; monitor_port = /dev/cu.usbmodem208A318D42531
-; monitor_port = /dev/cu.usbmodem208B316742531
 monitor_speed = 115200
 monitor_eol = LF
 build_flags = 

scripts/dependencies.sh

@@ -0,0 +1,12 @@
+#!/bin/bash
+set -e
+set -v
+
+DIR="$( cd "$( dirname "${BASH_SOURCE[0]}" )" >/dev/null 2>&1 && pwd )"
+
+sudo add-apt-repository --yes ppa:kicad/kicad-8.0-releases
+sudo apt-get update -qq
+sudo DEBIAN_FRONTEND=noninteractive apt install --install-recommends kicad kicad-packages3d- kicad-demos-
+sudo DEBIAN_FRONTEND=noninteractive apt install python3 pip
+
+sudo python3 -m pip install pandas

scripts/jlc_bom_formatter.py

@@ -0,0 +1,20 @@
+import pandas as pd
+import os, sys, csv
+
+def footprintFix(fpName):
+    propertiesList = fpName.split('_')
+
+    if len(propertiesList) == 4:
+        if  any(rcl in propertiesList[0] for rcl in ["Resistor", "Capacitor", "Inductor", "Diode"]):
+            # For things like R/C/L, return something like C0402
+            return propertiesList[1][-1] + propertiesList[2]
+
+    # Strip out library name from FP.
+    return fpName.split(":")[-1]
+
+bom_file = pd.read_csv(sys.argv[1])
+
+bom_file.columns = ['Designator', 'Value', 'Footprint', 'JLCPCB Part #']
+bom_file['Footprint'] = bom_file['Footprint'].apply(lambda x: footprintFix(x))
+
+bom_file.to_csv(sys.argv[2], index=False)

scripts/jlc_cpl_formatter.py

@@ -0,0 +1,11 @@
+import pandas as pd
+import os, sys, csv
+
+cpl_file = pd.read_csv(sys.argv[1])
+
+cpl_file.columns = ['Designator', 'Val', 'Package', 'Mid X', 'Mid Y', 'Rotation', 'Layer']
+cpl_file = cpl_file.reindex(columns=['Designator', 'Mid X', 'Mid Y', 'Layer', 'Rotation'])
+cpl_file.drop([0,1,2,3,4,5])
+cpl_file['Layer'] = "T"
+
+cpl_file.to_csv(sys.argv[2], index=False)